| REPLACEMENT PARTS
LIST:
ITEM NUMBER |
PART NUMBER |
COMPONENT DESCRIPTION
|
1a |
XX8000 |
7-1/2 HP MOTOR |
1b |
XX79500 |
10 HP MOTOR
|
2 |
S230000 |
RELIEF CARTRIDGE
|
3 |
MC24000 |
COUPLING HALF (PUMP SIDE) |
4 |
MC31000 |
COUPLING HALF (MOTOR SIDE) |
5 |
MC33000 |
COUPLING INSERT |
| 6 |
XX45795 |
PRESSURE LINE TUBE |
7 |
XX06125 |
PRESSURE COMPENSATED VANE PUMP |
| 8 |
XX45796 |
CASE DRAIN TUBE |
9 |
HA38000 |
SUCTION FLANGE |
10 |
SF10000 |
FILTER INDICATOR GAGE |
| 11 |
SE10750 |
FILTER ELEMENT |
| 12 |
SG45000 |
GAGE 0-3000 PSI |
| 13a |
HA47050 |
DO3 MANIFOLD 1 STATION |
| 13b |
HA47060 |
DO3 MANIFOLD 2 STATION |
| 13c |
HA47070 |
DO3 MANIFOLD 3 STATION |
| 13d |
HA47080 |
DO3 MANIFOLD 4 STATION |
| 13e |
HA47090 |
DO3 MANIFOLD 5 STATION |
13f |
HA47100 |
DO3 MANIFOLD 6 STATION |
14 |
XX45794 |
RETURN LINE TUBE |
| 15 |
SA57500 |
FILLER / BREATHER |
16 |
HA80000 |
SIGHT LEVEL GAGE |
17 |
HA57500 |
LIP SEAL / BUNA-N |
| 18 |
HA58750 |
DRAIN PLUG |
| 19 |
HA55000 |
CRUSH WASHER |
| 20 |
HA53750 |
LID BOLT |
| 21 |
SA8000 |
SUCTION STRAINER |
|
OPERATING NOTES:
- Jog the electric motor once and verify that the electric
motor is rotating in the same direction as the arrow on
the electric motor housing. If the direction is incorrect,
reverse two of the three leads on a 3-phase electric motor.
- V-SERIES POWER UNITS are tested and pressure control
valves are factory preset. If adjustments are needed,
follow the procedure below: Begin adjusting pump compensator
to increase thepressure gradually. NOTE: Do not exceed
maximum pressure setting as stated on unit nametag.
The maximum pressure setting is a function of the electric
motor H.P. and pump combination. Contact your Advance
Motion Control representative for assistance.
- If pump fails to prime, vent pump discharge to atmosphere to establish
fluid flow.
-
Reservoir temperature should
not exceed 150°F. System reliability and component
service life will be reduced when system is operating
at higher temperatures. Always take an oil temperature
reading at the reservoir, not at a component or
any of the tubing.
-
Clean fluid = system reliability
and longer component service life, change
filter element whenever filter indicator indicates dirty element condition.
-
It is recommended that every 4,000 operating hours or once a year, whichever occurs first, the filler/ breather cap and
suction strainer should be replaced.
-
Premium quality hydraulic oil with a viscosity range
between 150- 250 SSU (30- 50 cst.) at 100° F. (38° C.).
Normal operating viscosity range between 80-1000
SSU (17-180 cst.). Oil should have maximum anti-wear
properties, rust and oxidation treatment.
-
Advance
Motion Control offers an oil sampling
kit which can be used to ascertain the condition of the
system fluid.
-
Consult Advance Motion Control
when
the system fluid is exceeding 150° F (71°C.)
during operation.
FILTRATION :
For maximum pump and system component life,
the system should be protected from contamination at
a level not to exceed 125 particles greater than 10
microns per milliliter of fluid. (SAE Class 4/ISO
16/13.) Due to the nature of variations in pump inlet
conditions, fluid acceleration losses, system aeration,
and duty cycle must be carefully considered before
specifying suction line filtration. Contact your Advance
Motion Control representative for assistance.
MAINTENANCE
SUGGESTIONS:
-
Set up a regular schedule for checking
the oil
temperature,
sampling the oil and replacing the filter.
-
Inspect
filter elements that have been removed
from the system for signs of failure which may indicate
that the service interval should be shortened
and of impending system problems.
-
Never reuse in the system any fluid
that has leaked out.
-
Always keep
the fresh fluid supply covered tightly.
-
Use clean
containers, hoses, and funnels when filling
the reservoir. Use of an Advance Motion Control
filter cart is highly
recommended.
-
Take precautions to
prevent entry
of dirt into components that
have been temporarily
removed
from the system.
-
Make
sure that the clean out cover, filler cap, and
through hole accessories
are properly fastened
to the
reservoir.
-
Do not
run the system unless all
normally provided filtration
devices are
in place.
-
Keep
the
system clean. A
thick
layer of
dirt acts
as
an insulator. It
will
prevent the
hydraulic
system
from getting rid
of heat.
|